This increases maintenance costs and chances for error. Likewise, when the formula is changed, all of the packaging recipes would have to be changed. If the formula and packaging recipes are linked, then every time the packaging changes, the formula would need modification. Why is this concept important? Compare how often Coca-Cola changes the formula for Coke with how often the packaging is changed. And a restaurateur may have the option of getting a 5- or 50-gallon metal container with the beverage in syrup form, so that carbonated water can be added later. However, a consumer purchases soda in 12-ounce aluminum cans, or in 16-ounce plastic bottles, or in 1-liter bottles. For example, the beverage manufacturer makes soda in batches of thousands of gallons. In process manufacturing, the finished product is usually produced in bulk, but is rarely delivered in bulk form to the customer. A packaging recipe addresses such things as containers, labels, corrugated cartons, and shrink-wrapping. In process manufacturing you can make as much of a finished product as is specified in the formula for the smallest quantity in stock of one of the ingredients.Ī packaging recipe is similar to a formula, but rather than describing the proportion of ingredients, it specifies how the finished product gets to its final assembly. But in process manufacturing, if you want to make 1,000 gallons of soda and you only have 500 gallons of the required 1,000 gallons of carbonated water, you have the option of making half as much soda. In other words, you must have all the parts in the required quantities to make the finished product they are not scalable. If you are making a car and only have two of the required four tires, you cannot make half a car. Another aspect of scalability is that it makes possible manufacturing based on how much of an ingredient is available. A formula to make 500 liters of a chemical must be scalable to make 250 liters or 1,000 liters. The proportions of ingredients in a formula also highlight the need for another feature, namely scalability. This formulation then needs to be scaled up to the development and then manufacturing scales, and must often be transferred and validated in different manufacturing sites around the world. Furthermore, conversion rules must be specified to account for the unique requirements of the business in question. The first thing to recognize is that to be able to work with a formula, the units of measure must correspond a flexible unit of measure conversion engine running under an ERP software cover is needed. Formulation specifies the ingredients and the amounts (e.g., pounds, gallons, liters) needed to make the product. Chemical, tire, and process industries (CTP)įormulation is a simple concept, but it is often incorrectly equated with a bill of materials.The plastic used in injection moulding is process manufactured, but the components it is shaped into are generally discrete, and subject to further assembly. For example, a bottle of juice is a discrete item, but juice is process manufactured. Although there is invariably cross-over between the two branches of manufacturing, the major contents of the finished product and the majority of the resource intensity of the production process generally allow manufacturing systems to be classified as one or the other. In process manufacturing, the relevant factors are ingredients, not parts formulas, not bills of materials and bulk materials rather than individual units. Process manufacturing is common in the food, beverage, chemical, pharmaceutical, nutraceutical, consumer packaged goods, cannabis, and biotechnology industries. Process manufacturing is also referred to as a 'process industry' which is defined as an industry, such as the chemical or petrochemical industry, that is concerned with the processing of bulk resources into other products. Process manufacturing is a branch of manufacturing that is associated with formulas and manufacturing recipes, and can be contrasted with discrete manufacturing, which is concerned with discrete units, bills of materials and the assembly of components. Compare continuous production and continuous-flow manufacturing.
0 Comments
Leave a Reply. |
AuthorWrite something about yourself. No need to be fancy, just an overview. ArchivesCategories |